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  IKA (Your Partner for Laboratory, analytical and Industrial Process Technology )

IKA® group is a world-renown designer and manufacturer of laboratory, analytical and industrial process technology with world-wide locations.

The group comprises the parent company headquartered in Germany and seven subsidiaries & liaison offices serving the global market. IKA®’s products, technology, services and expertise are well placed with many multi-nationals and general users worldwide.


 
 
 

SUPER DISPAX-REACTOR Inline

It is well known that tip speed, and therefore shear rate, is one of the most important factors in achieving the finest micro-emulsions. The SUPER DISPAX REACTOR combines extremely high shear rates with a fine generator geometry to produce the ultimate in high energy dispersing. Due to the high tip speeds, two stages are often all that is needed to achieve the results that are desired. The DRS is designed with the same high quality features as the UTL and the DR, and is especially suited for even the toughest pharmaceutical applications. Tip speeds exceeding 10,000 fpm can be achieved. The DRS can be an alternative to costly high pressure homogenizers.

The new, pioneer mixing concept of the Master Plant guarantees for highest product quality and extreme shortening of production times
The heart of the plant is the dispersing machine DBI 2000/.. directly mounted to the vessel. The machine has a two stage design which, contrary to usual systems, does not force you to make compromises.
 
1st stage:

Special pumping rotor for turbulence in the vessel high circulation capacity for viscosities up to 100.000 cp high pressure for CIP-cleaning gentle circulation


2nd stage:

Dispersing with an optimum generator for finest droplet sizes for emulsions with long term stability suction of powders or liquids directly into the dispersing zone without additional vacuum pump Excellent and constant mixing of the vessel content is guaranteed by a special spiral agitator

Master Plant with counter rotating agitator

Optimum mixing in vertical and horizontal direction

Reversible direction of rotation flexible scrapers made of Teflon, free of dead spots can be heated or cooled, thus caring for short heating/cooling times

The procedure of the mixing process is controlled by means of a modern electric control with touch screen monitor, which can be extended on demand.



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